Sorting Robots

Speed and accuracy

It only takes 0.6 seconds to complete a standard process while ensuring the high repetitive positioning accuracy of ± 0.1mm, which can easily cope with the high-speed tact of the assembly line.

Matching conveyor belt process

Seamless connection with conveyor belt 1 and conveyor belt 2. The sorting pace can be synchronously adjusted according to the operating speed of the conveyor belt to avoid material accumulation or missing picking and ensure the sorting process is efficient and coherent.

2D visual cooperative operation

Matched with 2D visual integrated system, it can detect the compliance of material position and orientation in real time. It can automatically trigger the correction command without manual intervention and improve the sorting automation.

Optimized for "light, small and scattered" materials

The gold combination of its 1000mm arm span and 3kg load makes it outstanding in component sorting, small module loading and other links of electronic, food, medicine and other industries.

On-Site Simulation and Structural Close-Up Display

Figure 2.1On-site Physical Object Diagram

Material Conveyor Belt

End Suction Cup Fixture

Robot Electrical Control Cabinet

2D Vision Integration System

2D Vision Camera

Figure 2.2 Close-up Diagrams of Each Component

Step 1: Material conveying and visual inspection

The operator places the batch of materials to be sorted on conveyor belt 1, and the materials enter the 2D visual inspection area after startup. The vision integration system collects images in real time, identifies and calculates the orientation angle and center position coordinates of each material, and compares them with preset standard templates.

Step 2: Attitude determination and command generation

The visual system makes decisions based on the comparison results

• If the material attitude meets the standard, the system will be marked as "normal" and no additional commands will be sent.
• If the attitude deviates (e.g. rotation, offset), the system is marked as "abnormal" and immediately sends a correction command (e.g. rotation angle, displacement) containing the offset compensation value to the robot.

Step 3: robot execution, placement and reset

When the material moves with the conveyor belt to the robot's working range, the robot receives the signal and starts the suction cup to pick up the material:

• If it is "normal" material, it shall be directly moved to the upper part of conveyor belt 2;
• If it is an "abnormal" material, first complete the angle/position compensation correction according to the instructions, and then place it on the conveyor belt 2.

When the placement is complete, the robot automatically resets to the standby position, waiting for the next material to enter the work area, in turn.