Product Introduction
Paint Robots for Automotive are automated robots used for painting automotive parts; they can be ordered in bulk or customized.
Main Technical Parameters
| Parameter Category | Specific Specification |
|---|---|
| Arm Span | 1587 mm |
| Repeat Positioning Accuracy | ±0.05 mm |
| Maximum Load | 10 kg |
| Power Capacity | 5.06 kVA |
| Equipment Weight | Approximately 152 kg |
| Protection Class | Wrist: IP54, Body: IP40 |
Advantages and Application Fields
(I) Core Advantages
High-Precision Positioning
Paint Robots for Automotive employs a robotic arm with ±0.05mm repeatability, ensuring consistent spraying trajectories.
Multi-Angle Spraying Capability
The robot arm has a 1587mm reach, enabling multi-angle spraying on a dual-station rotary platform without the need for additional flipping tools.
High Load Capacity
With a maximum load capacity of 10kg, it can stably support spray guns, pump hoses, and monitoring equipment.
High-Efficiency Production
Simultaneous dual-station operation increases production efficiency by over 40%, allowing for simultaneous spraying and loading/unloading.
(II)Application Fields and Compatible Materials
| Application Field | Typical Objects | Compatible Materials & Coatings |
|---|---|---|
| Automotive Parts | Bumper brackets, door hinges, engine decorative covers, wheel hub caps | Cold-rolled steel, 6061 aluminum alloy, PP + glass fiber composites; Amino baking paint, acrylic enamel |
| Hardware Tools | Power tool housings (electric drills, wrenches), door lock panels, hydraulic component housings | Galvanized steel, zinc alloy, die-cast aluminum; Epoxy ester paint, polyurethane topcoat |
| Consumer Electronics | Laptop bottom cases, smart speaker housings, small appliance metal panels | ABS plastic, PC/ABS alloy, anodized aluminum; UV-curable paint, matte acrylic paint, weather-resistant polyester powder, fluorocarbon powder, stone-like powder |
(III)On-Site Simulation and Structural Close-Up Display
Figure 2.1 On-site Physical Object Diagram
Robot Electrical Control Cabinet
Teaching Gun and Teaching Box
Elevated Fixing Base/Workbench
Figure 2.2 Close-up Diagrams of Each Component
The core workflow is as follows:
Initial Preparation: Place workpieces at Station 1 and Station 2, check paint levels and supply lines, ensure rotating platform starts with Station 1 facing the spray gun.
Programming-Free Teaching: Use the teaching gun to demonstrate spray trajectories at Station 1; record rotating platform movement for Station 2; system links the full cycle automatically.
Spray Painting at Station 1: Robot moves spray gun along taught trajectory; diaphragm pump supplies paint; operator prepares Station 2 for loading.
Rotating Platform Switching: After Station 1 painting, platform rotates Station 2 into position; robot resets to safe standby.
Cycling & Shutdown: Repeat steps 3–4 for continuous production; clean spray gun, turn off pump and control system during shutdown.
Operation, Maintenance & Safety Guidelines
Working Environment Requirements
Well-ventilated, explosion-proof workshop to avoid volatile solvent accumulation
Temperature: 5–38℃; Humidity: 35–65%
Avoid dusty or oily areas to maintain paint adhesion
Core Component Maintenance
Inspect spray gun nozzle for blockages; clean with solvent or replace if needed
Check diaphragm pump seals to prevent leaks
Keep teaching gun and control system interfaces clean for sensitive operation
Safety Measures
Install explosion-proof protective fences; restrict non-operators
Operators must wear gas masks, protective glasses, and solvent-resistant gloves
Avoid touching moving parts or spray nozzles while equipment is running
Daily & Periodic Maintenance
Daily: Check bolts and paint supply pipelines
Weekly: Check robotic arm movement and lubricate axes
Monthly: Inspect electrical insulation, back up trajectory data, calibrate rotating platform
Biweekly: Clean residual paint in material cylinders to maintain surface quality
Hot Tags: paint robots automotive industry, China paint robots automotive industry manufacturers, suppliers, factory, paint robot, Paint Robots Automotive Industry, Powder Coating Robot, robotic spray painting, robotic spray painting machine, spray painting in robotics
