Core Advantages
- Programming-free & simple operation
The robot cooperates with the programming-free system, only through the demonstration gun, the manual demonstration operation robot completes a working path, the robot can record the spray motion trajectory and reproduce the recorded spray action. For orders with many varieties and small batches, quickly teach new products and conduct spraying operation to shorten the production line switching time. Enterprises do not need to hire professional programming technical engineers with high wages, and ordinary workers can operate after two hours of training.
- High-quality spraying process
The repeatability accuracy of the robot is ± 0.05mm, and the precision is enough to complete most spraying operations. Cooperate with the diaphragm pump to supply paint stably (avoid paint break and paint volume fluctuation), and the paint surface shall be free from sagging, bubbles and color difference; The adhesion of the paint surface reaches the industry level II standard. After drying, the surface gloss deviation is small, meeting the quality requirements of batch production.
- Flexibility and adaptability to multiple scenes
Lightweight arm design, compact and simple mechanical structure, flexibility of six degrees of freedom, 360 ° rotation at the end, which can easily meet the painting requirements of concave surface, right-angle side and curved surface of the workpiece, solve the problem of "missing spraying of blind corner" and "uneven painting thickness of corner" during manual painting, and adapt to various small and medium-sized workpiece painting scenes.
Technical Parameters
Key Technical Parameters
Essential technical details and valuable information about our products to help you make the right decisions.
General Specifications
Axes 6
Arm Length 1587mm
Max Payload 10kg
Repeatability ±0.05 mm
weight 152kg
Power Source 5.06kVA
Protection Class IP54, dustproof and waterproof
Motion Range
J1 Motion Range ±165°
J2 Motion Range -95°/ +70°
J3 Motion Range -85°/+75°
J4 Motion Range ±180°
J5 Motion Range ±115°
J6 Motion Range ±360°
Max Speed
J1 Max Speed 190°/s
J2 Max Speed 173°/s
J3 Max Speed 223°/s
J4 Max Speed 254°/s
J5 Max Speed 270°/s
J6 Max Speed 342°
Application Fields
|
Application Field |
Specific Purpose |
Examples of Applicable Materials/Workpieces |
|
Automotive Manufacturing |
Powder coating for the surface of automobile bodies and components |
Car bodies, vehicle doors, engine hoods, wheel hubs, etc. |
|
Furniture Industry |
Spray painting and surface coating for various furniture products |
Wooden or metal furniture such as tables, chairs and cabinets |
|
Home Appliance Sector |
Powder coating for the casings of household appliances |
Outer casings of refrigerators, washing machines and other home appliances |
|
Hardware Processing |
Surface powder coating for all kinds of hardware parts to improve anti-corrosion performance and decorative effect |
Various hardware components |
On-Site Simulation and Structural Close-Up Display
Figure 2.1 On-site Physical Object Diagram
Diaphragm Pump
Programming-Free System
Spray Gun
Teaching Gun and Teaching Box
Robot Electrical Control Cabinet
Elevated Fixing Base/Workbench
Figure 2.2 Close-up Diagrams of Each Component
Working Process
Step1: Early-stage preparation: workpiece and equipment are ready
- The integration and commissioning of the robot with the production line shall be completed first before spraying.
- Production line integration: install the robot to the spraying station and connect the spray gun, feeding system and other equipment.
- Workpiece clamping: customize worktable or positioner according to workpiece characteristics.
Step2: Demonstration programming: no programming+manual demonstration
- Manual teaching demonstration: the operator conducts manual teaching demonstration through the teaching demonstration gun to control the robot and guide the spray gun to go through a complete spraying path along the workpiece surface. The robot's on-board Huacheng control system will record this trajectory.
- Path saving: after a demonstration, the spraying path of the workpiece can be saved as a file. When it is necessary to switch production of different products, directly call the corresponding path file, without repeated demonstration.
Step 3: Automatic spraying: one touch start, high-efficiency production
Workstation Mode: For a stand-alone workstation, the robot is triggered by pressing the START key. Start the equipment, the robot drives the spray gun to move to the starting position, the diaphragm pump synchronously supplies paint, and the robot automatically sprays paint according to the recorded track; During the process, the paint state can be observed through the monitoring system, and an emergency pause can be made in case of any abnormality.
Operating Environment, Safety & Maintenance
Working Environment Requirements
Use in a well-ventilated, explosion-proof workshop.
Maintain temperature 5–38℃ and relative humidity 35–65%.
Avoid high dust or oil-contaminated areas to ensure proper paint adhesion.
Core Component Maintenance
Check spray gun for clogs; clean with solvent or replace if necessary.
Inspect diaphragm pump seals to prevent leaks.
Clean teaching gun panel and control system interface regularly.
Safety Measures
Install explosion-proof protective fences; restrict access to operators only.
Operators must wear gas masks, protective glasses, and solvent-resistant gloves.
Do not touch moving parts or the spray gun while operating.
Maintenance Schedule
Daily: Check bolts and paint supply pipeline for damage.
Weekly: Ensure smooth movement of robotic arm axes; apply lubricating oil.
Every 2 Weeks: Clean residual paint in the material barrel.
Monthly: Inspect electrical insulation; back up spray trajectory data.
Video Display
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