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Paint Robots Automotive Industry

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Paint Robots Automotive Industry
Details
Components: robot+spray gun+programming free system+rotating table
Arm length: 1587mm
Loading ability : 10kg
Repeated positioning accuracy: ± 0.05mm
The robot is equipped with a program-free system
The spraying track can be recorded through a manual demonstration.
360° full coverage spraying
the robot and the rotary table can drive the workpiece to rotate synchronously
Flexibility of 6-axis degrees of freedom robot
Enables easy spraying on all surfaces of the workpiece
Category
Spray Painting Robot
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Description

 

Core Advantages

 

 

  • Full-Angle Spraying Implementation

When the spraying robot works independently, re-clamping of workpieces or additional turnover tooling fixtures are required to spray different surfaces of the workpiece. In contrast, the rotary table enables free 360° rotation. Through rotational movement, obscured surfaces or the reverse sides of workpieces can be automatically turned toward the robot, allowing uninterrupted continuous spraying operations. This cuts down time spent on workpiece transfer and waiting periods.On production lines equipped with overhead suspension chain conveyors, the robot can even perform dynamic spraying while following the running track of the assembly line.

  • Flexible installation mode

The robot can be installed upside down (hoisted) and directly deployed above the assembly line without occupying the ground workshop.Fixed-point spraying combined with the flexible movement of the 6-axis degrees of freedom of the robot enables precise positioning and directional spraying.

  • Programming-free Teaching, Higher Flexibility with Dual-station Adaptation

Equipped with a programming-free teaching system, operators only need to hold a teaching pendant to manually demonstrate the painting path for workpieces at Station 1 and Station 2 in sequence. The system automatically records the motion trajectories of both stations as well as the switching logic of the rotary platform. No coding is required. When switching the production line for new workpieces, the painting programs for the dual stations can be configured within a short period of time.

  • High Precision & Stability

Boasting repeat positioning accuracy of ±0.05 mm, it delivers consistent coating and minimizes material loss. High-strength aluminum alloy joints maintain reliable stability and long service life at high running speeds.

 

Technical Parameters

 

 

 

Key Technical Parameters
 

Essential technical details and valuable information about our products to help you make the right decisions.

General Specifications

Axes                                    6

Arm Length                        1587mm

Max Payload                      10kg

Repeatability                      ±0.05 mm

weight                                 152kg

Power Source                    5.06kVA

Protection Class               IP54, dustproof and waterproof

 

Motion Range

J1 Motion Range                     ±165°

J2 Motion Range                     -95°/ +70°

J3 Motion Range                     -85°/+75°

J4 Motion Range                     ±180°

J5 Motion Range                     ±115°

J6 Motion Range                     ±360° 

Max Speed

J1 Max Speed                             190°/s

J2 Max Speed                             173°/s

J3 Max Speed                             223°/s

J4 Max Speed                             254°/s

J5 Max Speed                             270°/s

J6 Max Speed                             342°/s

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Application Fields

 

 

Application Scenario Classification

Specific Application Objects

Applicable Materials

Automotive Parts Industry

Bumper brackets, door hinges, engine decorative covers, wheel hub covers

Cold-rolled steel, 6061 aluminum alloy, PP+glass fiber compositeCoatings: amino baking paint, acrylic enamel

Hardware Tools Industry

Power tool casings (drills, wrenches), lock panels, hydraulic component housings

Galvanized steel, zinc alloy, die-cast aluminumCoatings: epoxy ester paint, polyurethane topcoat

Consumer Electronics Industry

Laptop bottom cases, smart speaker enclosures, metal panels for small home appliances

ABS plastic, PC/ABS blend, anodized aluminumCoatings: UV curable coating, matte acrylic paint

Furniture Manufacturing Industry

Metal tables & chairs, steel cabinets, outdoor furniture

Carbon steel, stainless steel, aluminum alloy

 

 

On-Site Simulation and Structural Close-Up Display

 

1

 

Figure 2.1 On-site Physical Object Diagram

 

2

Robot Electrical Control Cabinet

3

Teaching Gun and Teaching Box

4

Elevated Fixing Base/Workbench

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Programming-Free System
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Spray Gun
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Diaphragm Pump
8
Rotating Platform

 

Figure 2.2 Close-up Diagrams of Each Component

 

Working Process

 

 

Step 1: Pre-start Preparation

  1. Load workpieces: Place the parts to be painted on the two respective stations and align them properly.
  2. Material inspection: Check the remaining paint volume and verify whether the paint delivery pipelines are clogged.
  3. Home position confirmation: Make sure the turntable stays at its original home position (Station 1 directly facing the spray gun nozzle).

Step 2: Manual Teaching Programming-Free Operation

  1. Activate the programming-free teaching system, diaphragm pump and servo drive for the rotary platform.
  2. The operator holds the teaching pendant to manually guide the spray gun and demonstrate the spraying path on the workpiece at Station 1 (the system records the trajectory automatically).
  3. Record the movement of the rotary platform to rotate the workpiece of Station 2 to the front of the spray gun, then complete the spraying path demonstration for Station 2.
  4. The system automatically links the continuous workflow: Station 1 spraying → rotary platform switching → Station 2 spraying.

Step 3: Spraying at Station 1

The robot moves the spray gun to the starting point of the Station 1 workpiece, and the diaphragm pump supplies paint synchronously to finish spraying along the taught trajectory. During this process, the operator can prepare tools or load new workpieces at Station 2.

Step 4: Rotary Platform Switchover

  1. Upon completion of Station 1 spraying, the robot automatically returns to the safe standby position.
  2. The rotary platform receives instructions from the control system and rotates from Station 1 to Station 2, positioning the Station 2 workpiece directly facing the spray gun.

Step 5: Cyclic Production & Shutdown Procedures

  1. After full spraying is finished, the robot resets and the rotary platform returns to the home position. Repeat Steps 3 to 5 to realize uninterrupted mass production.
  2. For machine shutdown: Clean the spray gun nozzle, turn off the diaphragm pump and control system, and conduct overall equipment cleaning.

 

Operation, Maintenance & Safety Guidelines

 

 

Working Environment Requirements

Well-ventilated, explosion-proof workshop to avoid volatile solvent accumulation

Temperature: 5–38℃; Humidity: 35–65%

Avoid dusty or oily areas to maintain paint adhesion

Core Component Maintenance

Inspect spray gun nozzle for blockages; clean with solvent or replace if needed

Check diaphragm pump seals to prevent leaks

Keep teaching gun and control system interfaces clean for sensitive operation

Safety Measures

Install explosion-proof protective fences; restrict non-operators

Operators must wear gas masks, protective glasses, and solvent-resistant gloves

Avoid touching moving parts or spray nozzles while equipment is running

Daily & Periodic Maintenance

Daily: Check bolts and paint supply pipelines

Weekly: Check robotic arm movement and lubricate axes

Monthly: Inspect electrical insulation, back up trajectory data, calibrate rotating platform

Biweekly: Clean residual paint in material cylinders to maintain surface quality

 

Video Display

 

 


 

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