Core Advantages

1. Programming-free and easy operation

The robot is equipped with a programming-free system and cooperates with the dragging demonstration function, so that the operator does not need to master the professional programming knowledge. The system can capture and record the motion track in real time by dragging the mechanical arm to complete the operation path once; When the trajectory recording is completed, the recorded spraying action can be automatically repeated by starting the equipment without additional parameter debugging, which can shorten the deployment period of the robot from several days to several hours, and reduce the operation and maintenance cost by over 60%.

2. Micron level spraying accuracy

The combination of high performance servo motor and RV reducer ensures strong power and high accuracy. Its precise gear drive and highly integrated drive&control integrated system jointly achieve the repeated positioning accuracy of ± 0.05mm, which can realize the coating control of micron level, ensure uniform coating and eliminate defects such as color difference and sagging. With the electrostatic spraying technology, the paint utilization rate can be greatly increased from 30% - 40% of the traditional manual to over 80%.

3. Efficiency dual engine "for large size workpieces

2131mm long arm span, sufficient to cover spraying requirements from small parts to large size workpieces such as frame and cloth. At the same time, the 10kg load capacity enables it to stably carry various spray guns and feeding systems. The maximum speed of J6 axis (end rotation axis) can reach 342 °/s, which can greatly shorten the spraying time of single piece and improve the productivity. At the same time, the end of the mechanical arm can rotate 360 °, which can easily handle the spraying of complex parts such as concave surface, right angle edge and curved surface of the workpiece, and solve the problem of "blind corner and missing spraying" during manual spraying.

Technical Parameters

General Specifications

Axes 6

Arm Length 2131mm

Max Payload 10kg

Repeatability ±0.05 mm

weight About 230 kg

Power Source 6.48kVA

Protection Class Wrist: IP54, Body: IP40

Motion Range

J1 Motion Range ±155°

J2 Motion Range -140°/ +65°

J3 Motion Range -75°/+110°

J4 Motion Range ±180°

J5 Motion Range ±115°

J6 Motion Range ±360°

Max Speed

J1 Max Speed 110°/s

J2 Max Speed 146°/s

J3 Max Speed 134°/s

J4 Max Speed 273°/s

J5 Max Speed 300°/s

J6 Max Speed 342°/s

product-750-683

Application Fields

Application Field	Specific Uses	Examples of Applicable Materials/Workpieces
Electric Vehicle Manufacturing	Spraying for frames, battery boxes and outer casings	Metal frames, plastic outer casings, battery boxes
Auto Parts	Spraying for bumpers and plastic interior trims	Automobile front bumpers, automotive plastic interior parts
High-speed Rail & Rail Transit	Spraying for seat supports, window frames and carriage connecting components	High-speed train seat supports, window frames, carriage connectors
Amusement Equipment	Spraying for slides, swings and roller coaster components	Metal/fiberglass amusement facility parts
Toy Manufacturing	Precision spraying and multi-color spraying for plastic toy parts	Plastic toy parts, special-shaped components
3C Electronics & Home Appliances	Spraying for electronic component housings and smart home device casings	Electronic component shells, smart home equipment housings, home appliance casings, 3C plastic shells
Furniture Manufacturing	Water-based paint spraying for cabinet door panels	Panel furniture, cabinet door panels
Textile Printing & Dyeing	Fabric dyeing and fine pattern spraying	Large-area cloth fabrics
Sanitary Ware	Uniform glazing on ceramic surfaces	Ceramic sanitary ware products
Hardware & Tools	Spraying for hardware parts, valves and pipe fittings	Hardware products, valves, pipe fittings
General Plastic Products	Fixed-point paint spraying for various plastic parts	Home appliance casings, daily plastic products, all types of plastic components

On-Site Simulation and Structural Close-Up Display

product-750-683

Figure 2.1 On-site Physical Object Diagram

Teaching Pendant and Teaching Gun

Electrostatic Spray Gun

Electrostatic Sprayer

Program-Free System

Robot electric control cabinet

Elevated Fixing Base/Workbench

Figure 2.2 Close-up Diagrams of Each Component

Working process

Step 1: Preparations

1. Pretreatment of workpiece: before formal spraying, the workpiece usually needs careful surface treatment to ensure its smooth and flat surface, which is the basis to ensure the uniform distribution of the final spraying effect.

2. System startup: start the program-free system and enter the manual teaching mode.

Step 2: Manual teaching (core link)

1. Safety enabling: Keep pressing the enabling button on the educational demonstration device during operation. At this time, the servo system of the robot will be powered on and the robot can move. Once released, the motion stops immediately, which is an important safety mechanism.

2. Manual guidance: the operator guides the robot to "walk" along the ideal spraying path by dragging the supporting educational demonstration handle and pressing the acquisition button of the educational demonstration.

3. Track record: during the dragging process of the operator, the control system of the robot will capture and record all track information such as the position, motion speed and posture of each point in real time with millisecond accuracy.

Step 3: Automatic reappearance

1. Track generation: After the demonstration, the system will automatically generate the recorded path into an executable spraying program.

Start operation: the operator clicks "Start" and "Trigger" buttons on the programmable system.

2. Automatic spraying: the robot will accurately repeat the spraying action just shown, and conduct full-automatic spraying according to the preset track and speed.