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Automated Welding Robots

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Automated Welding Robots
Details
3D vision accurately identifies the position and shape of welds. Combined with the robot's ±0.05mm positioning accuracy, it reduces the problems of deviated welding and missed welding.
Category
Welding Robot
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Description

 

Product Introduction

 

 

Automated Welding Robots are industrial robots used for metal welding, available in bulk orders and customizable.

 

 

Main Technical Parameters

 

 

Parameter Category Specific Specifications
Arm Span 1895 mm
Repeat Positioning Accuracy ±0.05 mm
Maximum Load 20 kg
Power Capacity 5.87 kVA
Equipment Weight Approximately 230 kg
Protection Class Wrist IP54; Body IP40

 

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Advantages and Application Fields of 3D Vision Enhancement

 

 

(I) Core Advantages

 

High-Precision Welding

Automated Welding Robots are equipped with a 3D vision recognition system and a robotic arm with a positioning accuracy of ±0.05 mm, ensuring accurate alignment of the welding torch with the weld seam and reducing misalignment and missed welds.

 

Durable
The body is constructed from high-strength alloy steel and aluminum alloy, and key joints are equipped with wear-resistant bearings, ensuring a lifespan of over 8 years.

 

 

(II)Application Fields and Compatible Materials

Classification of Application Scenarios Specific Application Objects Compatible Materials
Small and medium-sized metal structural parts Equipment supports, frame connectors Iron, carbon steel, stainless steel
Standardized parts Pipe butt joints, plate splicing Iron, carbon steel, stainless steel, aluminum
High-consistency scenarios Welding of products requiring quality inspection and certification Stainless steel, aluminum, copper (meets high-precision welding requirements and ensures inspection and certification compliance)

 

1

 

Figure 2.1 3D Simulation Diagram

 

2

 

Figure 2.2 On-site Physical Object Diagram

3
MIG welding machine
5
Wire feeder
4
Wire spool
6
Robot electric control cabinet
8
3D vision inspection
7
Positioner
10
Fixed elevation base for robot
9
MIG welding torch

 

Figure 2.3 Close-up Diagrams of Each Component

 

The working process of the 1820 welding robot is as follows: The 1820 welding robot uses 3D vision to scan welds on the workpiece and sends the data to the computer. After processing, the computer sends signals to the robot, which automatically drives the welding torch to perform precise and efficient welding on the workpiece.

 

Usage and Maintenance Recommendations

 
01/

Environmental Adaptation: Operate in a dry, low-dust environment to prevent humidity or corrosive gases from affecting 3D vision accuracy.

02/

Preliminary Commissioning: Calibrate the 3D vision sensor and mechanical arm before first use to ensure smooth data transmission.

03/

Maintenance: Regularly clean the 3D vision lens and check power circuit stability to prolong equipment life.

04/

Personnel Training: Operators should learn basic parameter settings and troubleshooting to maintain efficient operation.

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