Product Introduction
The Secondary Welding Robot is an industrial robot used for precision welding and automated assembly. It can be ordered in bulk or customized.
Main Technical Parameters
| Parameter Category | Specific Specification |
|---|---|
| Arm Span | 2131 mm |
| Repeat Positioning Accuracy | ±0.05 mm |
| Maximum Load | 10 kg |
| Power Capacity | 6.48 kVA |
| Equipment Weight | Approximately 230 kg |
| Protection Class | Wrist: IP54; Body: IP40 |
Advantages and Application Fields
(I) Core Advantages
High-Precision Welding
The Secondary Welding Robot boasts a repeatability of ±0.05mm, ensuring precise and consistent welding trajectory, angle, and speed, resulting in stable and uniform welds.
Durable
Key components are constructed from high-strength aluminum alloy and steel, with a core structure lifespan exceeding 5 years.
Flexible Adaptability
With a 2131mm reach, it can adapt to complex workpieces and various worktable positions; the welding path is programmable.
Intelligent Control
The Secondary Welding Robot is equipped with a PLC system and a touchscreen interface, enabling real-time monitoring of the welding status and automatic alarm activation.
(II)Application Fields and Compatible Materials
| Classification of Application Scenarios | Specific Application Objects | Compatible Materials |
|---|---|---|
| Engineering Machinery | Structural components of excavators, booms of loaders, supports, chassis | Low-alloy high-strength steel, wear-resistant steel |
| Steel Structure | Car body frames, chassis components, exhaust systems, seat supports | Low-carbon steel, galvanized steel sheets, aluminum alloys |
| Automobile Manufacturing | Factory buildings, hoisting equipment | Low-alloy steel, high-strength steel, thick carbon steel |
Figure 2.1 3D Simulation Diagram
Figure 2.2 On-site Physical Object Diagram
Figure 2.3 Close-up Diagrams of Each Component
The core working process is as follows:
Operators fix the workpiece on the welding workbench and complete positioning.
Set welding parameters via the teach pendant and select the preset welding trajectory.
Start the robot; it moves the welding torch to the starting position and follows the programmed trajectory.
The torch performs welding while maintaining real-time position accuracy with the workpiece.
After welding, the robot returns the torch to the original position and waits for the next batch.
Operation & Maintenance
Environmental Requirements
Operate in a dry environment without strong dust or corrosive gases to protect moving parts and welding interfaces.
Preliminary Commissioning
Calibrate the robot and welding torch alignment, and check wire feeding and gas output before the first use.
Daily Maintenance
Inspect and clean the welding torch nozzle and wire spatter before operation.
Lubricate robot joints weekly as needed.
Check power supply lines and welding cables monthly for stability.
Keep the welding workbench clean to maintain accurate workpiece positioning.
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