Product Introduction
Metal Stamping Robot is an industrial robot designed for automated loading and unloading in metal stamping lines, suitable for batch orders and customization.
Core advantage
- Flexible and precise
Six-axis design allows flexible operation in confined space. The chuck fixture at the end of the robot stably absorbs the workpiece to avoid slipping and deviation of the workpiece. Repetitive positioning accuracy of ± 0.05mm ensures that the workpiece accurately fits the stamping die and reduces the scrap rate of stamping caused by workpiece misalignment. Linkage and interlocking with the action of the stamping machine can be realized to avoid the synchronous error problem of manual loading and unloading.
- Efficient and stable
Lightweight arm and compact structure design enable it to operate stably at high speed, which helps to improve the pace of the stamping production line. It supports multi-station synchronous operation and 24-hour uninterrupted operation, and can also shorten the punching cycle time by optimizing the path and reducing idle stroke, so as to improve the efficiency of large-scale and highly repetitive production scenes. Realize high-speed, continuous and stable automatic operation.
- Strong environmental adaptability
The protection grade is IP54, which is dustproof and waterproof, and can effectively resist the common dust and oil stain in the stamping workshop.
- Significantly enhanced safety
Substitute manual operation in dangerous stamping environment and reduce the risk of direct contact between personnel and equipment; Perfect safety protection measures such as emergency stop and collision detection are provided, which can stop the machine immediately in case of abnormal conditions and effectively reduce the probability of safety accidents such as mechanical injury.
Technical Parameters
| Parameter | Specification |
|---|---|
| Axes | 6 |
| Maximum Payload | 10 kg |
| Maximum Reach | 1587 mm |
| Repeat Positioning Accuracy | ±0.05 mm |
| Robot Weight | 152 kg |
| Protection Rating | IP54, Dust-proof and water-proof |
| Maximum Speed | J1: 190°/sJ2: 173°/sJ3: 223°/sJ4: 254°/sJ5: 270°/sJ6: 342°/s |
| Motion Range | J1: ±165°J2: −95°/+70°J3: −85°/+75°J4: ±180°J5: ±115°J6: ±360° |
| Allowable Torque | J4: 32.8 N·mJ5: 32.8 N·mJ6: 17 N·m |
| Allowable Moment of Inertia | J4: 0.46 kg·m²J5: 0.62 kg·m²J6: 0.155 kg·m² |
| Operating Temperature | 0–40 °C |
| Recommended Temperature | 15–25 °C |
| Relative Humidity | 20–80% RH (non-condensing) |
| Air Supply Pressure | 0.5–0.7 MPa |
| Power Supply | 220V ±10%, 50/60 Hz |
| Control System | BORUNTE |
| Robot Casting Body | BORUNTE |
| Servo Motors | BORUNTE |
| Reducers | BORUNTE |
| Electrical Components | BORUNTE |
| Grease Volume | J1: 900 mlJ2: 800 mlJ3: 400 mlJ4: 50 mlJ5: -J6: - |
| Timing Belts | J4: MBT233080303, 3M, 8 mm width, 89 teethJ5: MBT233080301, 3M, 8 mm width, 117 teeth |
| Standard Accessories | USB Flash Drive |
Application Fields
| Application Scenario | Specific Application Objects | Adaptable Materials |
|---|---|---|
| Automotive Stamping Parts | Door inner panels, chassis brackets, trunk lids, seat rails | Cold-rolled steel sheets, hot-dip galvanized steel sheets, high-strength alloy steel sheets |
| Home Appliance Sheet Metal Parts | Washing machine drum end caps, air conditioner outdoor unit housings, refrigerator door frames, microwave oven cavities | Cold-rolled steel sheets, color-coated steel sheets, aluminum alloy thin sheets |
| Hardware Accessories | Distribution box housings, shelf connectors, hinge bases, kitchen hardware brackets |
Hot-rolled steel sheets, galvanized steel sheets, stainless steel sheets
|
On-Site Simulation and Structural Close-Up Display
Figure 2.1 On-site Physical Object Diagram
Stamping Simulator
Robot electric control cabinet
Fixed elevation base for robot
Figure 2.2 Close-up Diagrams of Each Component
Working Process
Material Preparation
Workpieces are placed evenly on the conveyor belt, and the vacuum end-effector air tightness is checked to ensure stable suction.
System Startup & Adjustment
The control system and conveyor are started, and vacuum pressure is adjusted according to material and weight to avoid deformation.
Trajectory Teaching
The robot is taught loading and unloading paths, including conveyor-to-press, press-to-press, or press-to-conveyor movements.
Parameter Setting
Operating parameters such as pick-and-place speed, press synchronization timing, and conveyor speed are configured.
Automatic Operation
The robot performs continuous loading, stamping transfer, and unloading with real-time monitoring and emergency stop support.
Completion & Reset
After production, the robot returns to the home position, the conveyor stops, and finished parts are removed for inspection.
Equipment Use & Maintenance Suggestions
Work Environment
Keep the stamping area clean, remove scrap and oil promptly, and ensure sufficient space for robot operation and maintenance.
Core Component Maintenance
Regularly inspect vacuum cups, air circuits, and control wiring, and back up robot programs to maintain stable operation.
Daily & Regular Maintenance
Check for mechanical damage, loose connections, and air leaks daily; lubricate robot joints and inspect molds periodically to maintain accuracy.
installation and commissioning
Global Service Support, Full Protection for Your Automation Launch
We know that every step in the production of industrial robots is about efficiency and safety. For this purpose, we have established a three-dimensional service system covering the world to flexibly match the most appropriate service mode according to your project stage, emergency degree and site conditions:
End-to-End On-site Delivery Service
A one-stop service including on-site installation, equipment commissioning and hands-on operation training provided by a team of senior application engineers.
- Including robot body installation, peripheral equipment joint debugging and stamping cycle optimization;
- Carry out accurate trajectory teaching and I/O signal interlocking verification based on your specific mold and workpiece;
- Complete the "theory+practice" assessment of operators on site to ensure they can work independently after handover
Remote real-time technical support (online)
Provide remote wiring support for troubleshooting, program trim, or operational questions.
- Quick response to critical issues via video or voice guidance.
- It is applicable to the mature production line with basic operation capability, and the time cost of waiting for door-to-door is saved.
Flexible combination, customized
You can freely select the mixed scheme of "pure door-to-door", "pure remote" or "early door-to-door+late remote tracking" according to the complexity, budget and staffing of the project. We always take the shortest downtime and the highest production efficiency as the core objective to ensure that your stamping production line quickly and stably enters the state of mass production.
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